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Easy DIY PVC Cyclocross Barriers

July 19, 2018

Easy DIY PVC Cyclocross Barriers

Cyclocross season is coming up, and you’re already thinking about skills training, right? RIGHT?! I know after we released the recent Consummate Athlete Podcast with Kaitie Keough, I started getting pretty fired up. Every year that I’ve raced cyclocross, one of my major focuses has been skills, whether it’s cornering or obstacles, and the dreaded dismount/remount. While I’m not going to get into the actual how-to of those skills in this article, I am going to tackle what seems to be a sticking point for plenty of people: making a set of cyclocross barriers to practice.

You can make a set using just a few supplies (only 3 are 100% mandatory) and it takes about 15 minutes. Note that these will not stand up to bunnyhopping unless you actually clear them… No running into them and hoping for the best, or setting your front wheel on top of them to make it over.

I’ve made so many different iterations of these PVC barriers over the years, and I think this is finally my most efficient set!

What you need:

General note: if you want a sturdier setup, go for 1.5-inch or even 2-inch PVC (but make sure all of your endcaps and joiners are the matching size!)… I prefer 1-inch as it’s sturdy enough for running over, but thin so it’s super easy to toss the set in the van.

What you do:

  • Cut your first PVC pipes to make your actual tops of your barriers, between 5 and 6 feet long. (For a travel set, consider your needs and space in the car—even a 4-foot long barrier will offer plenty of room, without taking up much space in your car or condo!)
  • If you’re making a travel set of barriers, cut the top of each barrier in half, and rejoin them using the 1-inch joiners (I wouldn’t do this if you’re just using them at home, as it obviously makes them easier to break in a boffed attempt… They go back together easily, but it’s still an added step!)
  • Cut your other piece of PVC into 8 roughly 48cm pieces of pipe for the legs (to make 40cm high barriers)
  • Using the 3-way fittings, stick two of the 48cm fittings into the openings (so that you have four 3-way pieces making up four barrier legs)
  • Glue one leg to each 3-way fitting, but leave the other leg unglued
  • Now, make a knot in your elastic at the end, and send it through the leg that ISN’T glued
  • Cap off that leg with the tie of the elastic sticking out, so that it’s holding the elastic in place
  • Send the elastic through the top part of the barrier, and down through the other unglued leg
  • Pull so that there’s still plenty of give in the elastic but nothing is flopping (the goal here is to make the barriers easy to break down and put up)
  • Tie off that end of the elastic and again, stick a cap on the end of the leg to hold the elastic in place
  • (Repeat on the other barrier that you’ve made)
  • Cap the other four legs
  • Get practicing!

Note that if you’re not concerned about keeping them easy to set up and tear down, you can get away with just using the main pieces of PVC and the three-way joiners, and a PVC cutter to chop them up. Super simple!

Our next challenge is putting together a simple set of wooden barriers, but these are always great to have around even if you have a burlier set.


(Also, PS: If you’re interested, Peter and I are working out a pretty intense clinic schedule, so if you have a club/crew and are interested in holding a skills clinic, hit us up!)





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